Removal of the flywheel/generator assembly
Drain the cooling system (
Changing the coolant
).
Remove the seat (
Removing the seat
).
Remove the tank (
Removal of the fuel tank
).
Drain the engine oil (
Changing engine oil and filter cartridge
).
Remove the cooling system pipes (
Removing cooling system pipes and unions
).
Remove the generator cover (
Removing the generator cover
).
Use tool (A) part no.
88713.3367
fixed to the M10 side stand fixing holes (B).
Secure the tool to the flywheel with the screws (C). Unscrew the generator-flywheel retaining nut (1).
Warning
While unscrewing the nut, apply axial pressure to the socket to avoid damage or injury in the event of the wrench suddenly slipping off the nut.
Remove the nut (1), the washer (2) and the flywheel assembly (3) with the driven gear (4) from the crankshaft.
Remove the inner race (5), the needle roller bearing (6) and the washer (7).
Examine the inner race (5), needle roller bearing (6) and washer (7) for wear.
Replace if worn.