Frame tightening torques
 
Application description
 
Threading
 
Nm Tolerance ±10%
 
Note
 
Accessories
 
Left rear-view mirror fastener
 
M10x1.25
 
40
 
 
Right rear-view mirror fastener
 
M10x1.25-LH
 
40
 
 
LH heated grip fastener
 
M4x0.7
 
2,8
 
 
Fastener retaining RBW heated twistgrip to handlebar
 
M5x0.8
 
4,5±0,5
 
Sequence 1-(UP)-2-1
 
Fastener securing short retaining element to lower support (right+left) (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M6x1
 
10
 
 
Fastener securing long retaining element to grab handle (right+left) (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M6x1
 
10
 
 
Fastener retaining pannier support to compartment (front) (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M8x1.25
 
22
 
 
Fastener retaining pannier support to compartment (rear) (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M8x1.25
 
22
 
 
Side stand
 
Side stand rotation pivot lock nut tightening
 
M10x1.25
 
24
 
 
Side stand plate to crankcase fastener
 
M10x1.5
 
36
 
Preapplied threadlocker
 
Side stand sensor fastener
 
M6x1
 
5
 
Preapplied threadlocker
 
Side stand rotation pivot fastener
 
M10x1.25
 
35
 
GREASE A
 
Centre stand rotation pivot fastener (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M18x1.5
 
70
 
 
Centre stand spring rotation pivot fastener (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M6x1
 
10
 
LOCK 2
 
Chain and sprocket
 
Sprocket fastener
 
25x1.5
 
186*
 
GREASE B
 
Sprocket cover fastener
 
M6x1
 
6
 
 
Lights and reflectors
 
Fastener retaining headlight to headlight fairing frame
 
AF5
 
3
 
 
Fastener retaining tail light to compartment
 
AF5
 
4
 
 
Handlebar end hand guard fastener (right+left)
 
M6x1
 
10
 
 
Fastener retaining hand guard clamp to handlebar (right+left)
 
M5x0.8
 
3
 
Sequence 2-(DOWN)-1-2
 
Fastener retaining hand guard to support (right+left)
 
M6x1
 
5
 
 
Instruments
 
Fastener retaining instrument panel to headlight fairing frame
 
M5x0.8
 
3
 
 
Front fork
 
Steering bearing fastener
 
M35x1
 
30*
 
GREASE B
 
Fastener retaining brake hose cable ring to bottom yoke fastener
 
M6x1
 
10
 
 
Steering limit check nut fastener
   
18
 
LOCK 2 (to nut thread only)
 
Fastener retaining steering head to steering shaft
   
18*
 
GREASE B
 
Fastener retaining steering head to fork (right+left)
 
M6x1
 
10*
 
GREASE B (Sequence 1-2-1)
 
Fastener retaining bottom yoke to fork (right+left)
   
16*
 
GREASE B (Sequence 1-2-1)
 
MARZOCCHI fork bottom end fastener (right+left) (SP)
 
M6x1
 
10*
 
Sequence 1-2-1
 
Fastener retaining KAYABA fork bottom end (right+left) (HYPERMOTARD, HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M6x1
 
10*
 
GREASE B (Sequence 1-2-1)
 
Fastener retaining handlebar lower U-bolt to steering head
   
45*
 
 
Fastener retaining headlight fairing support to steering head
 
M6x1
 
10
 
LOCK 2
 
Fastener retaining headlight fairing support to bottom yoke
 
M6x1
 
10
 
LOCK 2
 
Fastener retaining ABS sensor cable ring to fork bottom end
 
M6x1
 
10
 
 
Electrical and electronic system
 
Fastener retaining switches to handlebar (right+left)
 
M4x0.7
 
1,3
 
 
Fastener retaining battery cable to terminal
 
M6x1
 
10
 
 
Fastener retaining solenoid starter cable to starter motor
 
M6x1
 
5
 
GREASE D
 
Fastener retaining solenoid starter cable to solenoid starter
 
M6x1
 
5
 
 
Fastener retaining earth cable to engine
 
M6x1
 
10
 
 
Fastener retaining ABS sensor on wheels (front+rear)
 
M6x1
 
7
 
Preapplied threadlocker
 
Fastener retaining fuse support to solenoid starter and compartment
 
AF5
 
4
 
 
Fastener retaining horn to headlight fairing
 
M6x1
 
8
 
 
Fastener retaining voltage regulator to small support
 
M6x1
 
5
 
 
Fastener retaining bracket to vertical head manifold.
 
M6x1
 
10
 
 
Fastener retaining power outlet to frame (HYPERSTRADA WITH LOW SEAT)
 
M18x1
 
3,5
 
 
Fastener retaining power outlet to piggyback support (HYPERSTRADA WITH LOW SEAT)
 
M18x1
 
3,5
 
 
Braking system: ABS
 
Fastener retaining brake hose unions (rear master cylinder + rear calliper)
 
M10x1
 
23
 
 
Fastener retaining unions on ABS control unit
 
M10x1
 
23
 
 
Fastener retaining brake hose union (front master cylinder)
 
M10x1
 
23
 
 
Fastener retaining double eyelet union (front right master cylinder)
 
M10x1
 
23
 
 
Fastener retaining single eyelet union (front left master cylinder)
 
M10x1
 
23
 
 
Bleeder fastener (front right+left calliper)
 
M6x1
 
4
 
 
Fastener retaining ABS control unit on bracket
 
M6x1
 
6,8±1
 
LOCK 2
 
Fastener retaining ABS control unit on bracket
 
M6x1
 
6,8±1
 
LOCK 2
 
Fastener retaining ABS control unit bracket to frame
 
M6x1
 
10
 
Preapplied threadlocker
 
Braking system: front brake
 
Fastener retaining front brake master cylinder to handlebar
 
M6x1
 
10
 
Sequence 1-(UP)-2-1
 
Front brake calliper fastener (right+left)
 
M10x1.25
 
45*
 
GREASE B
 
Front brake calliper pre-tightening for setting (right+left)
 
M10x1.25
 
2
 
GREASE B
 
Braking system: rear brake
 
Rear brake calliper fastener
 
M8x1.25
 
25*
 
GREASE B
 
Fastener retaining rear brake master cylinder to footpeg holder plate
 
M6x1
 
10
 
 
Fastener retaining rear brake master cylinder to footpeg holder plate
 
M6x1
 
10
 
 
Fastener retaining rear brake fluid reservoir to cable ring
 
M5x0.8
 
2
 
 
Fastener retaining ABS hose cable ring to frame
 
M5x0.8
 
2
 
 
Rear swinging arm
 
Swinging arm shaft fastener
 
M8x1.25
 
18*
 
GREASE B
 
Calliper holder plate pin fastener
 
M12x1.25
 
33*
 
Preapplied threadlocker
 
Fastener retaining eccentric to swinging arm
 
M12x1.25
 
31*
 
GREASE B.
Sequence 1-2-1
 
Fastener retaining speed sensor cable ring
 
M4x0.7
 
1
 
LOCK 2
 
Upper chain sliding fastener
 
M5x0.8
 
5
 
Preapplied threadlocker
 
Fastener retaining chain sliding shoe/lower hose clamp
 
M5x0.8
 
5
 
Preapplied threadlocker
 
Fastener retaining lower hose clamp protection to swinging arm
 
M5x0.8
 
5
 
Preapplied threadlocker
 
Fastener retaining Australia chain guard to chain sliding shoe (AUSTRALIA VERSION)
 
5
 
1,2
 
 
Number plate holder
 
Fastener retaining front number plate holder to compartment
 
M8x1.25
 
20
 
 
Rear fastener retaining number plate holder to compartment
 
M8x1.25
 
20
 
 
Fastener retaining rear turn indicators to rear guard
 
M5x0.8
 
3
 
LOCK 2
 
Fastener retaining upper to lower guard
 
M5x0.8
 
3,5
 
 
Fastener retaining upper to lower guard
 
AF5
 
5
 
 
Fastener retaining number plate holder to guard
 
M6x1
 
5
 
 
Reflector fastener
 
M4x0.7
 
2
 
 
Number plate light fastener (reed support)
 
AF4
 
2
 
 
Fastener retaining rear number plate holder to compartment (AUSTRALIA VERSION)
 
M8x1.25
 
20
 
 
Fastener retaining gravel guard to number plate holder (AUSTRALIA VERSION)
 
M6x1
 
3
 
 
Fastener retaining number plate holder to rear guard (AUSTRALIA VERSION)
 
M6x1
 
5
 
 
Handlebar - clutch control
 
Fastener retaining handlebar upper U-bolt
 
M8x1.25
 
25*
 
GREASE B (sequence 1-2-3-4-3)
 
Fastener retaining RBW twistgrip to handlebar
 
M5x0.8
 
4,5±0,5
 
Sequence 1-(UP)-2-1
 
Fastener retaining clutch lever to handlebar
 
M6x1
 
8-9
 
 
Fastener retaining clutch lever to lever body
 
M6x1
 
10-15
 
 
Rear suspension
 
Fastener retaining shock absorber to swinging arm and frame
 
M10x1.25
 
42*
 
GREASE B
 
Fastener retaining shock absorber preload adjuster (press) to frame (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M6x1
 
10
 
 
Fastener retaining piggyback support and side body panel to compartment (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M5x0.8
 
5
 
 
Piggyback support closure and fastener (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M5x0.8
 
3
 
 
Front mudguard
 
Fastener retaining front mudguard (right + left)
 
M6x1
 
8
 
Preapplied threadlocker
 
Rear suspension
 
Fastener retaining front mudguard (right + left)
 
M6x1
 
8
 
Preapplied threadlocker
 
Fastener retaining front mudguard (right + left) (SP)
 
M6x1
 
8
 
 
Fastener retaining front mudguard (right + left) (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M6x1
 
8
 
 
Water radiator
 
Fastener retaining radiator to frame
 
M6x1
 
10
 
 
Fastener retaining radiator to engine
 
M5x0.8
 
5
 
 
Fastener retaining threaded pin on horizontal head.
 
M6x1
 
10
 
 
Fastener retaining fan to radiator (right+left)
 
M3x0.5
 
1,5
 
 
Fastener retaining expansion reservoir supp. bracket to manifold
 
M6x1
 
10
 
 
Fastener retaining expansion reservoir to bracket
 
M6x1
 
10
 
 
Fastener retaining bushing to reservoir
 
M6x1
 
8
 
 
Fastener retaining water hose clamps on engine and radiator
   
2,5
 
 
Fastener retaining fairing supp. bracket to radiator (right+left)
 
M5x0.8
 
5
 
 
Fastener retaining water hose clamp to engine horizontal head union
   
0,6
 
 
Water hose tie fastener on thermostat
   
2
 
 
Footpegs and levers: brake side
 
Fastener retaining brake lever pin on right footpeg holder plate
 
M8x1.25
 
24
 
Preapplied threadlocker
 
Screw retaining switch on rear brake lever
 
M6x1
 
5
 
 
Fastener retaining brake master cylinder control rod
 
M6x1
 
7,5
 
 
Fastener retaining right footpeg holder plate to engine
 
M10X1.25
 
36
 
 
Upper fastener retaining right footpeg support to swinging arm shaft
 
M12x1.25
 
55*
 
GRASE B
 
Stop light switch fastener
 
M8x1
 
5
 
 
Fastener retaining rear brake rod spacer for spring contrast
 
M6x1
 
10
 
LOCK 2
 
Footpegs and levers: gearbox side
 
Gearbox rod nut fastener
 
M6x1
 
8
 
LOCK 2
 
Fastener retaining left footpeg holder plate to engine
 
M10x1.5
 
36
 
 
Fastener retaining left footpeg holder plate to engine
 
M10x1.25
 
36
 
 
Upper fastener retaining left footpeg support to swinging arm shaft
 
M12X1.25
 
55*
 
GRASE B
 
Fastener retaining linkage and gearchange control lever rod junction
 
M6x1
 
10
 
 
Fastener retaining gearchange lever to selector pawl
 
M6x1
 
10
 
LOCK 1
 
Fastener retaining gearbox lever pin on left footpeg holder plate
 
M8x1.25
 
24
 
Preapplied threadlocker
 
Rear mudguard
 
Rear mudguard fastener (HYPERMOTARD, SP)
 
M5x0.8
   
Preapplied threadlocker
 
Rear mudguard fastener (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M5x0.8
   
Preapplied threadlocker
 
Front wheel
 
Fastener retaining brake discs (right + left)
 
M8x1.25
 
30*
 
Preapplied threadlocker (for spare parts, LOCK 2)
 
Front wheel nut fastener
 
M25x1.25
 
63*
 
GREASE B
 
Valve fastener
 
M8x1.25
 
10
 
 
Rear wheel
 
Rear sprocket fastener
 
M10x1.25
 
48
 
GREASE B
 
Fastener retaining wheel shaft on rear sprocket side (left)
 
M33x1.5
 
156*
 
GREASE B
 
Fastener retaining wheel shaft on rim side (right)
 
M38x1.5
 
176*
 
GREASE B
 
Driving pin fastener
 
M6x1
 
11
 
LOCK 2
 
Brake disc screw
 
M8x1.5
 
25*
 
Preapplied threadlocker (for spare parts, LOCK 2)
 
Phonic wheel fastener
 
M5x0.8
 
5
 
Preapplied threadlocker
 
Valve tightening
 
M8x1.5
 
10
 
 
Fuel tank
 
GAC flange to fuel tank fastener
 
M5x0.8
 
5
 
 
Fastener for plug union to tank
 
M5x0.8
 
5
 
 
Fastener retaining GAC flange to tank with double thread screw
 
M5x0.8
 
5
 
 
GAC flange cover fastener
 
M5x0.8
 
3
 
 
Fastener retaining seat to tank
 
M5x0.8
 
2
 
 
Fastener retaining tank to compartment
 
M8x1.25
 
10
 
Preapplied threadlocker;
Hold on tank
 
Fastener retaining tank pads to frame (right+left)
 
M6x1
 
8
 
 
Fastener retaining tank pads to frame (right)
 
M6x1
 
10
 
 
Fastener retaining fuel hose grommet to tank
 
M5x0.8
 
5
 
 
Exhaust
 
Fastener retaining exhaust pipe flange to head (horizontal + vertical)
 
M6x1
 
10
 
 
Fastener retaining CO2 plugs on exhaust pipes (horizontal + vertical)
 
G1/8" A
 
25
 
 
Lambda sensor fastener (horizontal + vertical)
 
M12x1.25
 
18±1,5
 
 
Fastener retaining exhaust valve pulley
 
M6x1
 
10
 
 
Fastener retaining heat guard to horizontal exhaust
 
M6x1
 
8
 
Preapplied threadlocker
 
Fastener retaining heat guard on silencer
 
M6x1
 
8
 
 
Fastener retaining bracket to silencer
 
M8x1.25
 
22
 
 
Fastener retaining silencer to right footpeg holder plate
 
M8x1.25
 
22
 
 
Fastener retaining central body / exhaust supporting bracket
 
M6x1
 
5
 
 
Fastener retaining silencer clamp on exhaust valve
 
M10x1.5
 
25
 
Speed 300 rpm
 
Frame
 
Fastener retaining frame to engine
 
M12x1.25
 
60*
 
GREASE B) on thread and underside)
 
Fastener retaining front subframe to subframe
 
M8x1.25
 
24*
 
 
Fastener retaining rear subframe to frame
 
M8x1.25
 
24*
 
 
Ignition switch cover blind retaining nuts
 
M6x1
 
7
 
 
Fastener retaining ignition switch to frame
 
M6x1
 
>12
 
Preapplied threadlocker;
Tighten down the screw head until it fails
 
Fastener retaining lock latch to compartment
 
M6x1
 
5
 
 
Supp. tie on frame fastener
 
M4x0.7
 
2
 
LOCK 2
 
Fastener retaining rear cross bar and compartment to subframes
 
M8x1.25
 
18
 
 
Fastener retaining subframe front cross bar
 
M8x1.25
 
18
 
 
Fastener retaining upper cross bar to frame
 
M8x1.25
 
24
 
Preapplied threadlocker
 
Fastener retaining BBS supp. bracket to rear cross bar
 
M4x0.7
 
2
 
 
Exhaust valve actuator fastener
 
M6x1
 
8
 
 
Exhaust valve actuator fastener
 
M6x1
 
fully home
 
 
Lubrication
 
Fastener retaining pressure switch to remote oil hose
 
M10x1
 
24
 
GREASE B) on thread and underside)
 
Fastener retaining oil hose pressure switch to engine
 
M14x1.5
 
32
 
 
Fastener retaining pressure switch support to engine (HYPERMOTARD, SP)
 
M6x1
 
10
 
 
Fastener retaining pressure switch to engine with sump guard (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M6x1
 
10
 
LOCK 2
 
Air intake - oil breather
 
Fastener retaining filter cover to filter box
 
AF5
 
2
 
 
Air filter ring nut
 
M6x1
 
6
 
 
Fastener retaining blow-by hose tie on valve and filter box
   
1,5
 
 
Fastener retaining filter box drain hose ring on engine
 
M5x0.8
 
5
 
 
Fastener retaining regulator rubber blocks to airbox
 
AF4
 
3
 
 
Fastener retaining MAP Sensor support to filter box
 
M5x0.8
 
5
 
 
Fuel system
 
Fastener retaining throttle bodies to manifolds (FRONT+REAR)
 
M6x1
 
10*
 
 
Fastener retaining injector caps to plastic manifold
 
M5x0.8
 
5
 
LOCK 2
 
Filter box ties
   
2,5
 
 
Fastener retaining canister to bracket (USA/CAL)
 
M6x1
 
8
 
 
Fastener retaining canister bracket to engine (USA/CAL)
 
M6x1
 
10
 
 
Fairings
 
Fastener retaining tail guard central cover to subframe (right+left) (HYPERMOTARD, SP)
 
M8x1.25
 
22
 
 
Fastener retaining painted tail guard to subframe (right+left) (HYPERMOTARD, SP)
 
M5x0.8
 
5
 
 
Fastener retaining painted tail guard to subframe (right+left) (HYPERMOTARD, SP)
 
AF5
 
3
 
 
Fastener retaining fairing to bracket on radiator (right+left)
 
M5x0.8
 
5
 
 
Fastener retaining central cover to tank plug
 
M5x0.8
 
3
 
 
Fastener retaining central cover to tank (right+left)
 
M5x0.8
 
3
 
 
Fastener retaining central and lateral cover to tank (right+left)
 
M5x0.8
 
4
 
 
Fastener retaining radiator cover (right+left)
 
M5x0.8
 
3
 
 
Fastener retaining instrument panel to headlight fairing frame (HYPERMOTARD, SP)
 
M5x0.8
 
5
 
 
Fastener retaining silent block to headlight fairing frame
 
M6x1
 
5
 
 
Fastener retaining headlight fairing support to silent blocks
 
M6x1
 
7
 
 
Fastener retaining painted headlight trim to headlight fairing frame
 
M5x0.8
 
2
 
 
Fastener retaining tank internal front panel (right + left)
 
M5x0.8
 
2
 
 
Underseat side body panel fastener (HYPERMOTARD, SP)
 
M5x0.8
 
5
 
Preapplied threadlocker
 
Fastener retaining seat lock to right side body panel
 
M22x1.5
 
4
 
 
Fastener retaining front side body panel to frame and subframe (right+left)
 
M5x0.8
 
5
 
Preapplied threadlocker
 
Fastener retaining clip to headlight fairing frame
 
AF4
 
2
 
 
Fastener retaining instrument panel to headlight fairing frame (HYPERSTRADA and HYPERMOTARD WITH LOW SEAT)
 
M5x0.8
 
5
 
 
Fastener retaining windscreen to headlight fairing frame (HYPERSTRADA and HYPERMOTARD WITH LOW SEAT)
 
M5x0.8
 
3
 
 
Underseat side body panel fastener (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M5x0.8
 
5
 
Preapplied threadlocker
 
Hand grab central fastener (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M6x1
 
5
 
 
Fastener retaining tail guard to subframe (right + left) (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M5x0.8
 
5
 
 
Fastener retaining tail guard to subframe (right + left) (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M8x1.25
 
20
 
 
Fastener retaining sump guard to plate (right + left) (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M5x0.8
 
5
 
 
Fastener retaining sump guard to central plate (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M6x1
 
5
 
 
Fastener retaining sump guard supporting plate to engine (right + left) (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M5x0.8
 
5
 
 
Fastener retaining hand grab to central cover (HYPERSTRADA, HYPERSTRADA WITH LOW SEAT)
 
M6x1
 
10
 
* critical point for dynamic safety. Tightening torque tolerance must be ±5%.